{"id":26929,"date":"2025-10-20T01:56:59","date_gmt":"2025-10-19T23:56:59","guid":{"rendered":"https:\/\/www.power-e-bike.fr\/blog\/vario-kaktus-dh-mountain-bike-electric-conversion\/"},"modified":"2025-10-20T01:56:59","modified_gmt":"2025-10-19T23:56:59","slug":"vario-kaktus-dh-mountain-bike-electric-conversion","status":"publish","type":"post","link":"https:\/\/www.power-e-bike.fr\/blog\/en\/vario-kaktus-dh-mountain-bike-electric-conversion\/","title":{"rendered":"Vario Kaktus DH Mountain Bike Electric Conversion"},"content":{"rendered":"<p>A few months ago, I decided to convert a mountain bike to electric propulsion.<br \/>\nAfter much thought and comparison of the available motors, the Nine Continent RH205 turned out to be the best fit for my project<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/MOTEUR211.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26924\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/MOTEUR211-158x300.jpg.webp\" alt=\"Power E-bike RH205 motor\" width=\"158\" height=\"300\" title=\"\"><\/a> with a very attractive combination of quality, performance and price. I still had to choose the version.<br \/>\nI wanted an electric bike both for my hilly 14km commute and for riding forest trails. I therefore needed a useful range and a respectable top speed.<br \/>\nI chose the RH205S 280\/380<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/MOTEUR-RH205C-8X8-1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-26925\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/MOTEUR-RH205C-8X8-1.jpg.webp\" alt=\"RH205C 8X8 motor\" width=\"200\" height=\"197\" title=\"\"><\/a>with a 28-amp Power E-bike controller<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/vtt-dh-vario-kaktus1-2.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-1707\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/vtt-dh-vario-kaktus1-2.jpg.webp\" alt=\"Power E-Bike 28 A controller\" width=\"300\" height=\"119\" title=\"\" srcset=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/vtt-dh-vario-kaktus1-2.jpg.webp 756w, https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/vtt-dh-vario-kaktus1-2-300x119.jpg.webp 300w, https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/vtt-dh-vario-kaktus1-2-150x60.jpg.webp 150w, https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/vtt-dh-vario-kaktus1-2-480x190.jpg.webp 480w\" sizes=\"auto, (max-width:767px) 300px, 300px\" \/><\/a><\/p>\n<p>paired with a homemade battery of 20 LiFe cells, 10 Ah (60v), which I designed and assembled myself.<br \/>\nI also ordered a freewheel with an 11-tooth sprocket from Power E-bike so that I could pedal along with the motor at planned speeds above 40km\/h.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.power-e-bike.fr\/img\/p\/1\/8\/1\/181.jpg\" alt=\"7-speed freewheel, 11-tooth sprocket\" width=\"139\" height=\"139\" title=\"\"><br \/>\nI also intend to build and program an onboard computer using an Arduino microcontroller and a display to manage consumption and range, along with information such as speed and temperature. I will not describe that project in this article.<br \/>\nThe order was placed with Power E-bike and delivered very quickly. I would also like to highlight the company\u2019s professionalism.<br \/>\nThe mountain-bike conversion could begin.<\/p>\n<p>Vario Kaktus mountain bike: DH\/FreeRide, long-travel Marzocchi fork, hydraulic brakes with 203mm discs.<a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus13.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-26912\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus13.jpg\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 1\" width=\"358\" height=\"235\" title=\"\"><\/a><\/p>\n<p>Preparing the frame: adding aluminium battery mounts and repainting.<a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus21.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26913\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus21.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 2\" width=\"300\" height=\"224\" title=\"\"><\/a><\/p>\n<p>Installing the motor with homemade torque arms, necessary at this power level. The motor fits perfectly without spacing washers, and the brake disc naturally falls into place.<a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus31.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26914\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus31.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 3\" width=\"300\" height=\"227\" title=\"\"><\/a><\/p>\n<p>Fitting the motor controller inside the frame.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus41.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26915\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus41.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 4\" width=\"300\" height=\"200\" title=\"\"><\/a><br \/>\nMaking a left-thumb throttle trigger with an electric brake lever operated by a finger.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus51.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26916\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus51.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 5\" width=\"207\" height=\"300\" title=\"\"><\/a><\/p>\n<p>Assembling and soldering the battery cells.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus61.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26917\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus61.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 6\" width=\"214\" height=\"300\" title=\"\"><\/a><\/p>\n<p>The battery has an unusual shape so that it fits into the available space around the frame. It has a charging\/balancing connector and a power connector and sits in a removable aluminium case, allowing it to be taken out for charging and storage.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus71.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-26918\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus71.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 7\" width=\"213\" height=\"290\" title=\"\"><\/a><br \/>\nOf course, these components could not remain exposed around the frame, so I had to make side panels. I chose carbon fibre for its appearance and fitted aluminium supports to the frame to secure them.<\/p>\n<p>The panel supports.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus81.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26919\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus81.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 8\" width=\"300\" height=\"222\" title=\"\"><\/a><\/p>\n<p>Shaping the carbon cloth over a polystyrene mould and laminating it with epoxy resin.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus91.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26920\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus91.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 9\" width=\"300\" height=\"243\" title=\"\"><\/a><\/p>\n<p>The bike, ready to ride\u2026<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus101.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-26921\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus101.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 10\" width=\"408\" height=\"309\" title=\"\"><\/a><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus111.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-26922\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus111.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 11\" width=\"222\" height=\"300\" title=\"\"><\/a><br \/>\nTesting could begin.<br \/>\nFrom the first few metres, the choice of motor proved sound.<br \/>\nThe bike accelerates strongly, pedalling is almost unnecessary and it quickly reaches its top speed of 50 km\/h. Even with the 11-tooth sprocket, I cannot keep up with the motor by pedalling at that speed: I can contribute up to 40 km\/h with the 11-tooth sprocket and a 42-tooth chainring. Given the acceleration, changing gears is also unnecessary: largest chainring and smallest sprocket all the time.<br \/>\nClimbs are straightforward too; only very steep slopes really challenge the motor.<br \/>\nFor range, I get about 30km with sporty riding and about 50km at 60 % power, keeping the average speed around 25, 30 km\/h. That completely meets my needs.<br \/>\nI should also mention that I use road-oriented Kenda Kiniption tyres in 26&#215;2.3, rather than off-road tyres.<\/p>\n<p><a href=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus121.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-26923\" src=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus121.jpg.webp\" alt=\"Vario Kaktus DH mountain bike \u2014 photo 12\" width=\"325\" height=\"231\" title=\"\" srcset=\"https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus121.jpg.webp 596w, https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus121-300x213.jpg.webp 300w, https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus121-105x75.jpg.webp 105w, https:\/\/www.power-e-bike.fr\/blog\/wp-content\/webp-express\/webp-images\/uploads\/2015\/05\/VTT-DH-Vario-Kaktus121-480x341.jpg.webp 480w\" sizes=\"auto, (max-width:767px) 325px, 325px\" \/><\/a><br \/>\nTo sum up, the Nine Continent RH205s 280\/380 paired with the Power E-Bike 28A controller and powered at 60v is very capable and has left me entirely satisfied.<br \/>\n<em>Be aware, however: a build like this is not approved for use on public roads\u2026<\/em><br \/>\nI would also stress that a motor of this kind absolutely requires effective brakes\u2014in my case, Hayes Stroker hydraulic brakes with 203mm discs\u2014and a sturdy bicycle to avoid putting yourself in danger.<br \/>\n<strong>Thank you, Power E-Bike, for supplying this motor at such an attractive price!<br \/>\n<\/strong><\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>A customer describes converting his Vario Kaktus downhill mountain bike with an RH205 motor, a homemade battery and custom body panels.<\/p>","protected":false},"author":1,"featured_media":26923,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[111,127],"tags":[],"class_list":["post-26929","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ebike-installation","category-user-experience"],"_links":{"self":[{"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/posts\/26929","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/comments?post=26929"}],"version-history":[{"count":0,"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/posts\/26929\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/media\/26923"}],"wp:attachment":[{"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/media?parent=26929"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/categories?post=26929"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.power-e-bike.fr\/blog\/wp-json\/wp\/v2\/tags?post=26929"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}